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Sunday, September 28, 2014

Will Ultracapacitors Save Start-Stop Systems From Consumer Wrath?


Green Car Reports
Start-stop systems, which switch off a car's engine while it's stopped to boost fuel efficiency, are now entering the U.S. market in serious numbers.

Many European makers, including BMW, Mercedes-Benz, and MINI, are fitting them as standard on 2015 models, and there are more to come: By 2022, some forecasts expect start-stop to be included on more than half of U.S. vehicles.
But car buyers often dislike the feature, which is not only unfamiliar but can also send vibrations through the car when the engine restarts.

Ford Auto Start-Stop fact sheet
Ford Auto Start-Stop fact sheet

Worse, some early data appears to show that the beefier lead-acid starter batteries that enable the system to restart the engine dozens of times a day may need to be replaced more frequently.

That has led some analysts and electronics companies to suggest that start-stop systems will soon include not only the advanced-glass mat (AGM) batteries but also a small ultracapacitor to ease the power draw on those batteries.
Start-stop systems turn the engine back on as soon as the driver begins to lift a foot off the brake pedal (in cars with automatic transmissions), or depresses the clutch to move the gear lever from neutral into first gear (in manual-gearbox cars).

In heavy traffic or frequent use, such systems may be required to restart the engine several dozen times a day--increasing the battery's duty cycle substantially.

2013 Ram 1500 - engine start-stop system
2013 Ram 1500 - engine start-stop system

A recent article in trade journal Ward's Auto looks at the potential for ultracapacitor use in future. It notes that the electronic devices are still expensive, but that costs are coming down.

At the moment, only a few vehicles include ultracapacitors--a dozen or so models sold in Europe by PSA Peugeot Citroen, with sales now totaling more than 1 million units.
Peugeot is able to reduce the capacity of the car's battery by 30 percent by adding the small ultracapacitor, according to supplier Continental.
In the U.S., ultracapacitors are used on the Lamborghini Aventador, not a car most U.S. drivers will ever have a chance to drive, and two Mazda models.

2014 Mazda 6 Sport
2014 Mazda 6 Sport

A slightly different approach is used for Mazda's start-stop system, known as i-ELOOP. It stops the engine at the precise point in its rotation that it can be restarted simply by firing the correct spark plug.

In that case, the ultracapacitor is used to store energy that runs the accessories--climate control, lights, audio, and other systems--while the engine is off.

Mazda says it expects about 10 percent of its buyers to specify the system, which is optional, on its 2015 Mazda 6 mid-size sedan and Mazda 3 compact models.